Futureproofing baling capacity with an unoTech® UPAMAT-H 100H4 install

Client: CSH Environmental

When CSH Environmental faced the familiar “repair vs upgrade” decision on an ageing baler, they needed a solution that would reduce risk, increase capacity, and support long-term operational demands. After reviewing available options and visiting the unoTech® factory in Germany with UK agent Amber Bale & Compact Ltd, the choice became clear: the unoTech® UPAMAT-H 100H4 100-tonne horizontal tying baler.

Supplied as a full installation by OKAY Engineering, the new system has delivered measurable improvements in throughput, reliability, safety, and space efficiency — and the results have been strong enough that CSH Environmental has already placed a follow-up order for an even larger unoTech® baler.

Daniel Cox, Director of Operations, CSH Environmental, commented:

“Our baling presses are an essential element in our operation and one of our balers was becoming highly worn. We were therefore facing a choice between investing in major repairs or upgrading to a new baler. After reviewing options in the UK and visiting the unoTech factory in Germany with their UK agent, Amber, the UPAMAT-H 100H4 quickly proved to be the only real contender.

The new machine offered superior functionality, reliable support, and was packed with modern innovations such as the descendable drop beam wire feed system, which makes the loading of wires so much safer and easier for operators.

The baler also delivers the flexibility to process a wider product range, supported by its two power-saving pumps that automatically switch between single and dual operation to balance efficiency while delivering a throughput of up to 23 tonnes per hour.

The robust construction and 1100 x 750 bale cross-section have helped us achieve optimum bale weights of around 700kg on cardboard, while advanced remote diagnostics reduce downtime by resolving any issues within minutes.

The overall system was supplied by OKAY Engineering and, with space at a premium, the installation included a heavy-duty feed conveyor for fast loading and a bespoke curved bale outlet slide to optimise the working area. The results have been so positive that we’ve since placed an order again, this time for an even larger baler from unoTech to replace another ageing machine.”

The challenge
The challenge
One of CSH Environmental’s balers was becoming heavily worn, putting long-term reliability at risk. The business therefore faced a choice between investing in major repairs or upgrading to a new machine. As a cost-conscious operator, any upgrade needed to deliver lasting value, with increased capacity, reduced downtime, improved operator safety, and confidence it would meet future demands. A 100-tonne horizontal tying baler was identified as the right fit.
The decision process
The decision process
To ensure they selected the right long-term solution, CSH Environmental undertook a detailed review of available options within the UK market. This included assessing performance, build quality, ongoing support, and overall value. As part of the evaluation, the team visited the unoTech® factory in Germany alongside Amber Bale & Compact Ltd, the brand’s UK agent. Seeing the machines built first-hand and discussing design, innovation, and support arrangements made the decision straightforward. The UPAMAT-H 100H4 quickly stood out as the only real contender.
The solution
The solution
The unoTech® UPAMAT-H 100H4 delivered a step-change in performance, providing heavy-duty reliability with throughput of up to 23 tonnes per hour. Its robust construction and compatibility with steel and plastic wire support long-term, flexible operation. Power-saving pumps optimise efficiency, while remote diagnostics reduce downtime. Operator safety is improved through features such as the descendable drop beam wire feed system, making wire loading safer and easier.
Installation and system design
Installation and system design
The full system was supplied and installed by OKAY Engineering, with careful consideration given to site constraints where space was limited. To support fast loading and efficient material flow, the installation included a heavy-duty feed conveyor. A bespoke curved bale outlet slide was also designed and installed to optimise the available working area, ensuring smooth bale handling without compromising space elsewhere on site. The result is a well-integrated system that supports both performance and practicality.
Results
Results
Since installation, the UPAMAT-H 100H4 has delivered clear operational improvements for CSH Environmental. The 1100 x 750 bale cross-section consistently produces bale weights of around 700kg on cardboard, improving transport efficiency and handling. Increased throughput, reduced downtime, and safer operation have delivered immediate benefits, while the system’s reliability has reinforced confidence in future capacity. This success is reflected in a follow-up order for a larger unoTech® UPAFLEX 150v4 H5 to replace another ageing baler.
Conclusion
Conclusion
By choosing the unoTech® UPAMAT-H 100H4, CSH Environmental has successfully moved beyond the limitations of an ageing baler and invested in a solution that delivers measurable operational value. Increased capacity, improved safety, reduced downtime, and future-ready performance have all contributed to a highly successful upgrade. For operators facing the same repair versus upgrade decision, this project demonstrates how the right machine, supported by the right partners, can deliver long-term confidence and performance gains.